Client: Billionsports Factory Group Case Study
Overview
Billionsports Technology is a leading factory group specializing in helmet manufacturing for global brands. To better support their partners and address the rapidly expanding U.S. and EU markets, they collaborated with HSDL to design and engineer new helmet concepts tailored to the E-Bike commuter and MTB categories.
Project: Helmet Design & Engineering
Summary
Helmet ID and Engineering for Bicycle MTB and E-Bike Commuter.
With E-Bike and MTB usage on the rise globally, Billionsports needed to deliver products that met evolving safety, performance, and design standards. HSDL conducted research, created ID concepts, and developed complete engineering packages to produce two helmets optimized for these growing markets. The collaboration ensured factory-ready designs that balance innovation, manufacturability, and rider needs.
Process & Deliverables
-
Market Research & Competitive Analysis
-
Concept Sketching & Industrial Design (ID)
-
Global Helmet Test Standards Review (CPSC, EN 1078, NTA 8776)
-
Full Engineering Development
-
Prototyping & Design Refinements
-
Engineering CAD and Technical Drawings